The digital transformation journey in high-performance apparel manufacturing

The digital transformation journey in high-performance apparel manufacturing

Posted on: 07/11/2025

For decades, the apparel industry was known as a craft driven by skilled hands and human precision. But the world is changing. As technology reshapes every sector, the high-performance apparel industry can no longer remain traditional.

From needle and thread to data – the evolution of a traditional industry

At Viking Vietnam, our journey of digital transformation began not only with investing in machinery but with transforming our mindset. We believe that digital transformation is not just about software, it is about integrating human intelligence with technological power to create products that are more reliable, sustainable, and precise than ever before.

Mes – the beating heart of smart manufacturing at Viking

One of the most significant milestones in Viking’s digital transformation is the implementation of the MES (Manufacturing Execution System) at the Viking new factory.

The MES functions as the digital heart of the entire production process, connecting every stage from fabric cutting and sewing to seam sealing and final packaging. It enables real-time monitoring of productivity, defect rates, workflow, and even energy efficiency.

In the past, a technical issue might have taken hours to detect and fix. Today, the MES automatically alerts engineers in seconds. Each piece of data becomes an intelligent signal, empowering the Viking team to respond faster, more accurately, and with fewer errors.

Thanks to MES, Viking now manages not by experience but by data, a crucial step in becoming an international-standard garment factory.

When technology and people work in harmony

At Viking Vietnam, digital transformation does not mean replacing people with machines. On the contrary, it helps people work smarter, safer, and more efficiently.

Every engineer and operator is trained to interpret data, use digital tools, and continuously improve processes. A production worker can now analyze performance metrics directly on the MES screen, while a line leader can track defect rates in real time and make immediate adjustments.

For Viking, technology only has meaning when it enhances human capability. That is why digital transformation here is not only about modernizing machinery, it is also about transforming mindsets, culture, and ways of working.

Viking new factory – a living example of the future

The Viking new factory is designed as a fully digitalized ecosystem. Every element, from lighting, temperature, and material flow to humidity levels, is controlled and monitored through smart systems.

Production lines integrate CNC programming machines, automatic seam sealing technology, and optical sensors for color calibration. All data is collected, analyzed, and stored, forming a complete digital map of the entire manufacturing process.

This allows Viking to ensure consistent quality across hundreds of thousands of products each year, from protective workwear and waterproof jackets to technical garments for demanding markets in Germany, the United States, and Japan.

Digital transformation – beyond technology, it’s about trust

What makes the digital transformation journey at Viking Vietnam special is its human core. Technology serves people, and people give meaning to technology.

We believe that in a world changing every day, a company’s true strength lies in keeping the human core while mastering technology.

Through digital transformation, Viking has not only improved efficiency but also built a transparent, safe, and inspiring workplace where every individual can contribute their best and grow together.

From Viking Vietnam to global standards

This journey has made Viking stronger than ever as an apparel manufacturing partner in Vietnam trusted by leading global brands.

With smart manufacturing at Viking, technology is not merely a tool, it is the foundation for sustainable growth. We do not only pursue productivity, we pursue trust, trust that products made in Vietnam can meet global standards and elevate the country’s position in the international apparel industry.